PRODUCTS AND
SOLUTIONS

PRODUCTS AND <br />
SOLUTIONS

Ultra-fine Large-flow Horizontal Beads Mill

The high flow rate ultrafine horizontal ball mill is a continuous production machine for grinding liquid materials. The design of grinding chamber is with small length/diameter ratio and high energy density. Adopting external driven screen discharge device, which is with large discharge area and high flow overflow efficiency; Adopting combined dispersion group can quickly improve the dispersion efficiency. It uses φ 0.5mm-2.0mm yttrium-stabilized zirconium beads (95% zirconium content). The machine features high grinding efficiency and good grinding fineness, generally can grind materials below 5 microns, and some can reach submicron or even nanometer level; The sealing structure adopts double-end mechanical seal equipped with self-lubrication system. The sealing liquid should be compatible with the material. With German mechanical seal technology, perfluorinated sealing ring, it can withstand multiple solvents. The mechanical seal is of good reliability and durability; Special high wear-resistant alloy steel material ensures the service life of the equipment; The use of double spiral segmented cooling jacket is more efficient for heat exchange, which ensures the final product fineness and grinding efficiency, and also ensures the quality of the finished product.

Ultra-fine Large-flow Horizontal Beads Mill
  • Material Viscosity
    ≤30,000 cps
  • Production Capacity
    10-4000L/h
  • Application Industry
    Water-based and solvent-based ink, color paste, automotive paint, electronic grout, ceramic paste and other industries.
  • Applicable Materials
    Paste with viscosity below 30000 cps and high requirements for fineness of grind, such as digital printing ink, automotive paint, industrial paint, color paste, watercolor paint, etc.

Product Advantages

  • High flow, no clogging
    German technology, using fence type separator and externally driven screen discharge device, which greatly increases the screening area, ensures the smoothness of material discharge and greatly improves the grinding efficiency.
    01
  • Ultrafine zirconia microspheres, nanometer milling
    The separation screen gap is optional and ranges from 0.2mm~0.5mm. Yttria-stabilized zirconia beads (≥ 95% zirconia content, φ 0.5mm~2.0mm) can be loaded to make it possible for the fineness of the material to reach submicron.
    02
  • Safe control, stable finished products
    The double spiral segmented cooling jacket can control the product temperature very well, especially for temperature sensitive pastes.
    It can also increase the cooling of the main shaft and end face to ensure that the grinding heat can be exchanged in time. With water temperature, material temperature, material pressure, water pressure, air pressure and other real-time monitoring and protection systems, it ensures the normal operation of the equipment to guarantee the quality of the finished product.
    03
  • Full specification, customized options
    Full specification from 5L to 300L. Explosion-proof can be customized. Abrasive disc can be coated with polyurethane, etc.
    04

Principle of Operation

The supply pump circulates the materials from the material container (tank) to the grinding chamber. The main shaft of the grinding chamber is equipped with a series of grinding discs that drive the grinding medium in the chamber to collide with each other. The granules of the materials are continuously rolled by the grinding medium. At the same time, the separating screen keeps the grinding medium in the grinding chamber, and the material continuously returns to the material container (tank) from the grinding chamber circularly, so as to obtain finished products with smaller particle size and narrower particle size range.

Ultra-fine Large-flow Horizontal Beads Mill

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Technical Parameters

Specification Volume

(L)

Power

(KW)

Main shaft speed

(rpm)

Capacity

(L/h)

Cooling water consumption
(L/h)
SWZX-2 2 3 0-2000 10-50 800-1200
SWZX-5 5 7.5 1600 50-150 1000-2000
SWZX-20 20 18.5 1000 100-300 1500-2500
SWZX-30 30 22 1000 150-500 1500-2500
SWZX-50 50 37 900 300-1000 2000-3000
SWZX-100 100 55 700 500-2000 2000-5000
SWZX-300 300 110 460 1000-4000 2000-6000

Contact Information

  • COMPANY ADDRESS
    Rm. 305-307, Building 1, No. 168
    Taihong Rd., Hongqiao Business District, Shanghai View Map
  • FACTORY ADDRESS
    Block D2, Intelligent Industry Park, No. 2777 WanfengRd,
    Jinshan District, Shanghai, China View Map

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