Robotic Palletizing Line
The robotic palletizing line consists of a bag-forming machine, a buffer conveyor, a pick-up conveyor, an automatic pallet storage system, a robotic palletizer, a robotic gripper, a safety zone protection system, and an electrical control system. It performs fully automated palletizing of various bags and boxes, featuring fast palletizing, uniform pallet formation, and a high level of automation. It is widely applicable to packaging products and materials in industries such as food, pharmaceuticals, pesticides, chemicals, fertilizers, logistics, building materials, and pharmaceuticals.
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Material RequirementsSuitable for regular or post-formed packaging such as bags, boxes, cartons, and drums.
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ApplicationsSuitable for packaging products and materials in industries such as food, pharmaceuticals, pesticides, chemicals, fertilizers, logistics, building materials, and pharmaceuticals. (Click "Free Consultation" for more application areas.)
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Applicable MaterialsRice, flour, feed, fertilizers, synthetic materials, cement, putty powder, pharmaceuticals, and other materials in bags, boxes, or drums.
Advantages
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High Efficiency and Wide Application
This system boasts significantly higher efficiency than traditional palletizers and manual operations, enabling continuous, high-intensity palletizing operations 24 hours a day. It boasts large payloads, high speeds, and a low failure rate. As product size, volume, shape, and pallet specifications change, simply tap the corresponding preset program on the touchscreen to meet the palletizing requirements of different products, offering high adaptability.01
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Simple Operation and High Automation
The system utilizes a modular, intelligent design, allowing for flexible configuration and expansion to meet diverse industry and production needs. A comprehensive safety interlock mechanism protects both the equipment and the operator. The system's simple and intuitive operation allows a single operator to complete the entire process from the control panel, resulting in a high level of automation integration.02
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Small footprint, high flexibility
The integrated design offers a compact and flexible layout with a small footprint. The palletizing pattern and number of layers can be customized. Product updates require only program changes, without hardware modifications. A single robot can simultaneously process different products from multiple production lines.03
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Reduce costs and increase efficiency, improve the working environment
Reduce labor requirements and operating costs, and minimize product loss during handling. It can replace manual labor in harsh environments, effectively ensuring personnel safety, reducing labor intensity, and optimizing the working environment.04
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Working Principle
Qualified packaging bags (cartons) are conveyed to the shaping machine via a conveyor, where they are flattened. When the bags (cartons) reach the pick-up position, the robotic palletizer uses a light-sensing sensor to detect the pick-up position. It then picks up the bags, turns them, and stacks them. The bags (cartons) are automatically stacked according to the preset pallet pattern, completing the palletizing process.05
Working Principle
Equipment is composed of bag hanging system, weighing system and feeding system. The process is as following: Manually hang four ears of ton bag on the hooks respectively. Through pneumatic/hydraulic cylinder, it rises automatically to have the ton bag dangling, and then charge ton bag with materials until up to the pre-set weight. Pneumatic/hydraulic cylinder will descend automatically and forklift takes the filled ton bag away and then go for filling next ton bag. The weighing process is completed in one step with high accuracy. Different materials such as carbon steel, SS304, SS316L are in option to meet the requirements of sanitary, corrosiveness and anti-abrasiveness etc.
Recommended products
Technical parameter
| 型号 | 机器人负载
（kg） |
工作半径
（mm） |
码垛高度
(mm) |
码垛速度
(pcs/min) |
重复定位精度
（mm） |
通讯方式 | IP等级 | 温度范围
（°C） |
最大功耗
（kw） |
最低厂房高度
（m） |
| Model | Robot Payload
（kg） |
Working Radius
（mm） |
Palletizing Height
(mm) |
Palletizing Speed
(pcs/min) |
Repeat Positioning Accuracy
（mm） |
Communication Methods | IP Rating | Temperature Range
(°C) |
Max Power Consumption
（kw） |
Minimum Factory Building Height（m） |
| MD16 Max
|
16 | 1900 | Highest：2100 | <9pcs/min | ±0.04mm | TCP/IP | IP54 | 0-55 | 3.2 | 3.2 |
| MD20 Max
|
20 | 1900 | Highest：2100 | <9pcs/min | ±0.04mm | TCP/IP | IP54 | 0-55 | 3.3 | 3.2 |
| MD25 Max
|
25 | 1900 | Highest：2100 | <9pcs/min | ±0.04mm | TCP/IP | IP54 | 0-55 | 3.4 | 3.2 |
| MD30 Max
|
30 | 1900 | Highest：2100 | <9pcs/min | ±0.04mm | TCP/IP | IP54 | 0-55 | 3.5 | 3.2 |
| MD40 Max
|
40 | 1900 | Highest：2100 | <7pcs/min | ±0.04mm | TCP/IP | IP54 | 0-55 | 4 | 3.2 |
| MD50 Max
|
50 | 1900 | Highest：2100 | <7pcs/min | ±0.04mm | TCP/IP | IP54 | 0-55 | 4.5 | 3.2 |
| MD60 Max
|
60 | 1900 | Highest：2100 | <7pcs/min | ±0.04mm | TCP/IP | IP54 | 0-55 | 5 | 3.2 |
Industry application
Contact Information
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+86 21 52913185
+86 21 52913186 -
+86 21 52912822
